Special Purpose Machines

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We JAL Automation & Systems are leading manufacturer and supplier of Special Purpose Machines in India | JAL Automation & Systems Pune Maharashtra India.

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ASPHALT POTTING MACHINE

Asphalt potting machines are designed for evenly heating and mixing of temperature sensitive materials. These machines deliver and dispense heavy viscous liquids. Asphalt potting machines dispense different amount of asphalt quantity according to requirement and are equipped with an option for quantity adjustment.


Features

  • Material Loading: Manually and Automatic
  • Manual & auto Dispensing Valve
  • Clean dispense – quick cut-off avoids Messy spills.
  • Easy to move machine with pre-installed castor wheel.
  • Stainless steel vessels and equipped with job work table.

Specifications

  • Tank Capacity: 80-150 Ltr.
  • Material: SS 304
  • Temperature Control: Digital (PID Controller)
  • Power Supply: 430 VAC, 3Ph, 50 Hz
  • Weight: 100 kg (approx.)

Application

  • Electronic PCB Components, LED Lamp & tube light drivers etc.

OIL SPRAYING MACHINE

Oil Spraying Machines are used in spraying high performance hydraulic oils. These machines accommodate different amounts of oil as per the requirement and are equipped with an option for spray adjustment. Spray is adjusted with the help of air pressure regulation.


Features

  • Controlled manner semi-automatic dispenser.
  • Simple to use and easy to clean.
  • Clean dispense – quick cut-off avoids Messy spills.
  • Easy to move machine with pre-installed castor wheel.
  • Continuous and controlled calibrated temperature Display.
  • Stainless steel vessels and equipped with job work table.
  • Standard high-pressure safety valve and calibrated gauges.
  • Designed with ergonomics and aesthetic considerations.

Specifications

  • Oil Tank Capacity: 10-200Ltr.
  • Number of Spraying Head: 2
  • Power supply: 230 VAC, 1Ph, 50Hz.
  • Weight: 80kg (approx.

Application

  • Oil Spraying on air filters, bearing oil seals automotive engine head assembly, hardware’s etc.

FASTENERS & SCREWS COATING MACHINE

Fasteners and screw coating machine can be mounted on motor drive unit via universal gearing types which allow holding the machine with reduction in speed. For drying the coated tablets, infrared drying attachments with adjustable height is provided. The coating pan with drying is suitable for screwing on all main drives.


Features

  • Excellent edge coverage of coating length
  • Capability to provide a range of M4 to M12 size
  • 40 to 50 screws per minute
  • Reduced cost
  • Portable wheel trolley movement
  • Screw fitting Automatic by bowl feeder or manual.

Specifications

  • Power supply: 230\430 VAC,50 Hz.
  • Dimensions: 1400(l)x 600(w) 1400(h) (in mm)
  • Weight: 40 kg (approximately)

Application

  • Coating of different size of fasteners & screw.

VACUUM CHAMBER

To furnish the varying desires of our customer, we are immersed in offering a world class consignment of Single Tray Vacuum Chamber & Multiple Vacuum Chamber.


SINGLE TRAY VACUUM CHAMBER

Features

  • Customized
  • Fine finish
  • Reliable
  • Tough construction
  • Durable

Specifications

  • Power Supply: - 430 VAC, 50 Hz
  • Dimensions: - 900(L) x 900(W) x 1400(H) (in mm)
  • Weight: - 60 Kg (approx.)

SINGLE TRAY CONVEYOR VACUUM CHAMBER

Features

  • Customized
  • Fine finish
  • Reliable
  • Tough construction
  • Durable

Specifications

  • Power Supply: - 430 VAC, 50 Hz
  • Dimensions: - 900(L) x 900(W) x 1400(H) (in mm)
  • Weight: - 60 Kg (approx.)

MULTIPLE TRAY VACUUM CHAMBER

Features

  • Customized
  • Fine finish
  • Reliable
  • Tough construction
  • Durable

Specifications

  • Power Supply: - 430 VAC, 50 Hz
  • Dimensions: - 900(L) x 900(W) x 1400(H) (in mm)
  • Weight: - 60 Kg (approx.)

Application

  • Under vacuum potting, Electronic parts, etc.

FRONT FORK OIL FILLING MACHINE

Oil filling machines are used for filling oil in shock absorber tubes and front fork assembly with accuracy of +/- 0.5 ml for precise control with digital flow meter and pneumatic piston pump. These machines are useful for drip free and accurate filling of various oils automatically. The filling machine works on the basic principle of volumetric filing machine. Oil filling machines operate at very low-cost maintenance and these machines are user friendly – very easy to operate.


Features

  • Manual, Timer, or Cycle Operation Modes
  • Foot Pedal or Finger Switch Controlled
  • Programmable Timer 0.01 – 99.99 seconds
  • Suck-Back feature ensures no dripping

Specifications

  • Size: 270 x 200 x 85 mm
  • Dispense time: 0.01 seconds- 9999 hrs
  • Operations Modes: Manual, Timed, Cycle
  • Controller: PLC and HMI with relay control
  • Internal Memory: yes
  • Voltage:230 VAC, 50-60 Hz

Application

  • Filling of Gear Oil, engine Oil, Transmission Oil on Gear box and Transmission assembly lines.
  • Filling of Diesel, Petrol, Coolant, Brake, Clutch and Powder steering oil, on vehicle assembly lines
  • High volume filling of two-wheeler & four-wheeler shock Absorb tubes and two-wheeler Front Forks assembly.
  • High volume hydraulic Oil filling of Door Closer Assemblies
  • Additive + oil filing in refrigerant Compressor Assembles
  • Edible Oils etc

CONVEYORISED HEATING OVEN

JAL Automation & Systemsdesigns and manufactures automatic conveyor line for various industries. These systems include cooling conveyor system, Heating conveyors for component curing, Conveyors with provision of vacuum chamber for degassing and Conveyors with stacker mechanism. Having a positive quality management system, we are involved in presenting a comprehensive compilation of Conveyor Oven.

Features

  • Precise design
  • Fine finish
  • Durable nature
  • Sturdy
  • Automatic conveyor line for industry
  • Heating conveyors for component curing
  • Conveyors with stacker mechanism

Specifications

  • Dimensions: - 9000(L) x 700(W) x 1200(H) (in mm)
  • Power supply: - 430 VAC,50 Hz
  • Weight: - 500 Kg (approx.)

Application

  • Curing (adhesive, coatings), Drying, Baking, Pre-Heating of electronic assembly, etc. Belt conveyor technology is also used in conveyor transport such as moving sidewalks or escalators, as well as on many manufacturing assembly lines. Stores often have conveyor belts at the check-out counter to move shopping items. Ski areas also use conveyor belts to transport skiers up the hill.

UV CONVEYOR OVEN

UV Light Curing Conveyor Systems. The UV curing conveyor product line consists of systems that cure adhesives, coatings and inks. Get a fast and efficient curing process with high intensity conveyor systems.

Features

  • Fast and reliable UV curing and the ovens are very reliable, efficient and safe for the industries.
  • These ovens are manufactured in consideration of all the safety measures.

Specifications

  • Intensity up to 250 mW/cm²
  • Curing width:-50 or 400 mm
  • Light source: -100 W or 1000 W bulb/tube
  • UV bulbs available: -Metal halide (standard)/Mercury
  • Power supply: -230V, 50 Hz, (single phase)
  • Dimensions(approx.): -Length:1000mm, Height:300mm, Width:50-300mm

Application

  • Furniture industry/kitchenware industry equipment, watch industries, curing LED curable adhesives, LED curable coatings, and LED curable inks that react in the UVA and/or visible spectral ranges.

INFRARED OVENS

• Infrared ovens consist of infrared lamps that put maximum energy in the area where materials are placed. These ovens are designed for high energy efficiency to save power and fuel cost. Infrared ovens allow to combine with ambient air with the hot air for increased drying speed.
• Similar to other electrical conveyor ovens, the infrared conveyor oven utilizes short wave infrared lamp element to achieve maximum heat. These ovens are designed with precision to reduce cure time by as much as 75% over convection. These conveyors can be manufactured according to the requirements of customers and requires less floor space.

Features

  • Process temperature can be achieved quickly on line start up.
  • Rapid cool down prevents product damage.
  • Small foot print consumes minimal space.
  • Low maintenance cost.
  • Increased production.
  • Low Power Consumption.

Specifications

  • Power supply: - 230/430 VAC,50 Hz
  • Curing width: -50 or 400 mm
  • Light source: -500 W or 5000 W bulb/tube
  • Size: - 1000mm to 3000mm length

Application

  • Furniture industry\kitchenware industry equipment, watch industries, curing Led curable adhesive, LED curable coatings and LED curable inks that react in the UVA and\or visible spectral ranges.

BATCH TYPE OVEN

• JAL Automation & Systems designs and manufactures Industrial heating ovens of all Sizes. Heating ovens are equipped with automatic temperature control and have provision of multi-storage tray system as per requirement.
• Supported by trained personnel, we are readily instrumental in presenting a comprehensive spectrum of Batch Type Conveyor Oven.


Features

  • Precise designs.
  • High quality.
  • Long lasting.
  • Fine finish.
  • Low maintenance.

Specifications

  • Power supply: - 230 VAC, 50 Hz
  • No. Of tray: -5 to 10 nos.
  • Dimensions(approx.): - 900(L) x 700(W) x 1200(H) (in mm)
  • Weight: -250 Kg (approx.)

Application

  • Curing (adhesive, coatings), Drying, Baking, Pre-Heating, etc

BELT AND ROLLER CONVEYORS

JAL Automation designs and manufactures different type of conveyor as per customer requirement for automatic transfer of materials assemblies.


Features

  • Precise designs.
  • High quality.
  • Long lasting.
  • Fine finish.
  • Low maintenance.

Specifications

  • Power supply: - 230 VAC, 50 Hz
  • No. Of tray: -5 to 10 nos.
  • Dimensions(approx.): - 900(L) x 700(W) x 1200(H) (in mm)
  • Weight: -250 Kg (approx.)

Application

  • Transfer of materials assemblies

DRUM MIXING SYSTEM

• The drum mixing system typically consist of a single high-speed shaft mounted in the centre of the mixing bowl. The Low Speed blade is typically a mixing blade. Other types of blades or multiple blades can be mounted on the Gear Head motor shaft to meet customer’s requirements.
• The mixers are available in various sizes with or without adjustable holders to hold the drum / bowl in place, and pneumatic lifting cylinders.


Features

  • Heavy duty construction of base, upper head, and bearing housing.
  • Adjustable arrangement available to hold drum / bowl in place.
  • Lift manually or pneumatic operated cylinders.
  • Available in Tank Mounted, Thru-Floor, or Portable Mix Bowl designs.

Specifications

  • Power supply: - 230/430 VAC, 50 Hz
  • Dimensions: - 500(L) x 500(W) x 1200(H) (in mm)
  • Weight: -30 Kg (approx.)

Application

  • Mixing of various type of material like epoxy, hardener, PU, liquid soap etc.

VACUUM SEALING MACHINE

Justifying our reputation in this market, we are readily immersed in the arena of offering to our patrons a broad consignment of Vacuum Sealing Machine.




Specifications

  • Chamber Size: - Single(Acrylic/Polycarbonate top)
  • Voltage: - 230-440 VAC, 50Hz
  • Sealing Power: -100-600W
  • Sealing Position of Vacuum chamber: - 1 or 2
  • Weight: -90kg(approx.)

Features

  • Durable.
  • Minimal maintenance.
  • Industry approved design.
  • Robust.
  • These are microprocessor-based system. Delivering high level of packaging performance.
  • Sturdy and heavy gaugedesign, digital display, electrical protection systems.
  • Machine SS body with movable trolley.
  • Model: Table Top, Movable Trolley.

Application

  • It can store food and edible goods in a fresh condition for the maximum amount of time so we manufacture industrial vacuum packing machine for packing of meat products, electronic components, Sea food, Hardware, medical instruments etc.
  • Stored Metal items, magazines & books, CDs & other media, travelling accessories etc.

LIQUID MIXING SYSTEM

Liquid mixers typically consist of a single High-Speed Shaft mounted in the centre of the mixing bowl. The Low Speed Blade is typically a mixing blade. Other types of blades or multiple blades can be mounted on the Gear Head motor shaft to meet customer’s requirements. The mixers are available in various sizes, with or without adjustable holders to hold the drum / bowl in place and pneumatic lifting cylinders


Features

  • Heavy duty construction of base, upper head, and bearing housing.
  • Adjustable arrangement available to hold drum / bowl in place.
  • Lift manually or pneumatic operated cylinders.
  • Available in Tank Mounted, Thru-Floor, or Portable Mix Bowl designs.

Specifications

  • Power supply: - 230/430 VAC, 50 Hz
  • Dimensions: - 500(L) x 500(W) x 1200(H) (in mm)
  • Weight: -30 Kg (approx.)

Application

  • Mixing of various type of material like epoxy, hardener, PU, liquid soap etc.

EPOXY INSULATING POWDER & PAINT COATING MACHINE

Epoxy Insulating powder & paint coating machines make use of epoxy of epoxy-enhanced coating and paints benefit a wide range of sectors. We bringing new performance characteristics to the material they coat or bond, epoxies improve efficiency and technical advantages superiority.


Features

  • Excellent edge coverage.
  • Capability to provide a range of thermal conductivity.
  • Two jobs hold at a time.
  • Reduced Cost.

Specifications

  • Working diameter: - 30mm to 100 mm
  • Weight: - 125 kg
  • Size: - 1000 X 100 X 1500mm
  • Power supply: - 230V AC,50 Hz.
  • Air Pressure: - 3-7 kg\cm2

Application

  • Epoxy Coating Powders can be used for coil windings, toroid’s and powder cores, capacitors, resistors and arrestors, electric motor & fan stator, fan rotor, automotive two -wheeler magnetic, wipe motor & starter motor, busbars and switchgears or others application that require electrical insulation.

DIGITAL SPEEDOMETER, RELAIBITY & ENDURANCE TESTING MACHINE

Digital speedometer testing setup is designed for testing of different types of speedometers. This machine is capable of performing endurance and reliability testing of three speedometers simultaneously. Process selections are made using buttons on the front panel using our unique, state-of-the-art control technology.


Features

  • Controlled manner semi-automatic testing machine.
  • Simple to use and easy for maintenance.
  • Quick fix arrangements for different speedometer.
  • Standard parts and calibrated gauges.
  • We can save data of failure mode, performance data.
  • Designed with ergonomics and aesthetic considerations.

Specifications

  • Controller: - PLC, SCADA & HMI.
  • Weight: - 40 kg (approx.)
  • Operating temperature: - Ambient
  • Power supply: -3 phase 440 VAC, 50Hz
  • Dimensions: - 1300(L) x 750(W) x 1700(H) (in mm)

Application

  • A speedometer is a gauge that measures and displays the instantaneous speed of a two, three & four wheeler vehicles. we are using this speed tester machine in auto industries

DIGITAL SPEED SENSOR TESTING

Digital speed sensor testing setup is specially designed and developed for endurance & performance test setup. This machine is capable of endurance and performance testing of various types of digital speed sensors. Process selections are made using buttons on the front panel using our unique, state-of-the-art control technology.


Features

  • Controlled manner semi-automatic testing machine.
  • Simple to use and easy for maintenance.
  • Controlled parameters with PLC, SCADA & HMI.
  • Precise motion prime mover and calibrated angular display.
  • Mounting fixture.
  • Quick fix arrangements for different speed sensor.
  • Hot & cold chamber (-20 to 150 ᵒ C) provision.
  • Standard parts and calibrated gauges.
  • Designed with ergonomics and aesthetic considerations.

Specifications

  • Power supply: -230 VAC,50 Hz
  • Weight: -300 kg (approx.)
  • Testing speed: -100-10,000 rpm
  • Dimensions: - 1800(L) x 850(W) x 1900(H) (in mm)

Application

  • Testing of different types of digital speed sensors of two-wheeler, three-wheeler & four-wheeler.

KEY IGNITION SWITCH TESTING

Ignition Switch test setup is specially designed and developed for endurance & performance test setup. The machine is capable of endurance and performance testing of six types of Ignition switches. Process selections are made using buttons on the front panel using our unique, state-of-the-art control technology.


Features

  • Controlled manner semi-automatic testing machine.
  • Simple to use and easy for maintenance.
  • Controlled parameters with PLC, SCADA & HMI.
  • Precise motion prime mover and calibrated angular display.
  • Mounting fixture.
  • Quick fix arrangements for different speed sensor.
  • Hot & cold chamber (-20 to 150 ᵒ C) provision.
  • Standard parts and calibrated gauges.
  • Designed with ergonomics and aesthetic considerations.

Specifications

  • Power supply: -230 VAC,50 Hz
  • Weight: -300 kg (approx.)
  • Testing speed: -100-10,000 rpm
  • Dimensions: - 1800(L) x 850(W) x 1900(H) (in mm)

Application

  • Testing of different types of digital speed sensors of two-wheeler, three-wheeler & four-wheeler.

MULTI HEAD DRILLING & TAPPING MACHINE

JAL Automation & Systemsdesigns and manufactures all kind of drilling automation as per customer requirement.Various machines such as Fully automatic drilling machines for automotive components (Engine slider block)and high-end drilling applications for minimum cycle time are manufactured with drill sizes from ranging from 1.5 mm onwards.


Features

  • Quick changing arrangement of drilling & tapping bits.
  • Controlled parameters with PLC & HMI.
  • High performance.
  • Durability.
  • High Efficiency.

Specifications

  • Power supply: -440 VAC,50 Hz
  • Operating temperature: Ambient
  • Weight: - 500kg (approx.).
  • Dimensions: - 1500(L) x 900(W) x 1850(H) (in mm)

Application

  • For automotive parts, automotive electronics parts, small parts & End shield of ceiling fans, Engine slider block, aluminium casting parts etc.

CHAMFERING MACHINE

Customised Chamfering Machine designed as per customer requirement.

PAINTING MACHINE WITH MIXURE


Features

  • Controlled manner semi-automatic painting machine.
  • Compact design.
  • Simple to use and easy to clean.
  • Easy to move machine with pre-installed castor wheel.
  • Stainless steel mixer.
  • Designed with ergonomics and aesthetic considerations.
  • Parameter controlled spraying system.
  • Reproducible, consistent results.
  • Increase productivity with high quality.

Specifications

  • Model: -Painting Machine with Mixer
  • Type of machine: - Spray Painting Machine
  • Capacity: - 25 to 35 kg
  • Number of spraying guns: - 1 No.
  • Material loading: - Manually
  • Material unloading: - Automatic by motorized tilting mechanism.
  • Operating pressure: - 4-7 Kg/cm2(max.)
  • Dimensions: - 1100(L) x 1200(W) x 1850(H) (in mm)
  • Power supply: - 440V AC, 3 ph, 50 - 60 Hz.

Application

  • Coating of different size of hardware, self-tapping screws etc.

VACUUM VARNISHING MACHINE


Features

  • Vacuumed Varnish solution.
  • Simple to use and easy to clean.
  • Clean operations.
  • PLC, HMI& Relay controls.
  • Swivel wheel for easy shifting.
  • S.S. vessels
  • Standard safety equipment’s.
  • Designed with ergonomics and aesthetic considerations

Specifications

  • Model: - Vacuum Varnishing Machine.
  • Tank: - S.S Tank capacity70Ltr.
  • Vacuum pump: - 250 litters per minute.
  • Power supply: 440V AC, 3 ph., 50 - 60 Hz.
  • Weight(empty): - 250kg(approx.).
  • Dimensions :- 1040(L) x 800(W) x 1350(H) (in mm)

Application

  • Electric coils varnishing under vacuum, transformers and CT coils etc.

PLANETARY PASTE AND POWDER MIXER

• The planetary paste and powder mixer are so named because the mixing blade (commonly known as the beater) rotates in a planetary motion inside the mixer bowl. The beater has two types of movements: it revolves on its own vertical axis at high speed. At the same time, this vertical axis rotates around the centre of the bowl at a relatively lower speed.
• The planetary motion of the beater is very effective in mixing the contents of the bowl. There are virtually no dead spaces in the mixing bowl.


Features

  • It is built in strong body to ensure low vibrations and smooth functioning.
  • Motorized up down movement of bowl by gear motor for easy operation.
  • Manual bowl safety guard.
  • Changeable Mixing speed
  • Easy to clean.

Specifications

  • Stainless steel bowl (capacity: -5 to 50 kg)
  • Controller: - digital timer with relay
  • Power supply: - 430 VAC,3Ph,50Hz
  • Dimensions: - 500(L) x 600(W) x 1500(H) (in mm)
  • Weight: - 50-80 kg

Application

  • Brazing paste, soldering paste, epoxy, powder, mixing purpose, food industries like Cookies, cakes, pizza, pastries sector etc.

SLEEVE & TUBE CUTTING MACHINE

Automatic cutting machine is designed for Cutting of different types of heat shrinkable sleeves and tubes in different lengths. Process selections are made using buttons on the front panel using our unique, state-of-the-art control technology.


Features

  • Controlled manual and automatic cutting machine.
  • Simple & easy to setting, using & cleaning.
  • Quick fix cutting/blade arrangements.
  • Precise motion and calibrated linear display.
  • Standard parts and calibrated gauges.
  • Belt Conveyor for jet printing & stacking provision.
  • Precise sleeve cutting with the help of encoder with servo motor.
  • Designed with ergonomics and aesthetic considerations.
  • Controlled parameters with PLC & HMI.

Specifications

  • Model: -Sleeve & Tube Cutting Machine
  • Type of machine: -Fully automated & semi-automatic.
  • Operating temperature: - Ambient
  • Weight:-(Empty) 600 Kg (approx.)
  • Dimensions: -3990 (L) x 1000 (W) x 1630 (H) in mm

Application

  • Cutting of heat shrinkable sleeve & tube of different sizes with different length, etc.

PVC TAPE DISPENSER

PVC tape dispenser is designed for " making PVC tape easy and efficient to use ". it can be manual and automatic. Tape Dispensers are designed to easily dispense box sealing, filament, film, label protection. Choose from a range of dispensers, including hand-held, heavy-duty pull-and-tear table top, definite length, semi-automatic and dispensers that deliver tape adhesive side up.


Features

  • Easy operation.
  • High quality tape dispenser.
  • The processing is independent of the diameter, width and length.
  • The smallest possible designed space is formed.

Specifications

  • Type: - manually\motorised operated
  • Weight: - 1-2 kg.
  • Tape Loading: - manually

Application

  • Adhesive tape winding on wire harness assembly, box packing industries.