Two Part Machines

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We JAL Automation & Systems are leading manufacturer and supplier of Two Part Machines in India | JAL Automation & Systems Pune Maharashtra India.

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Metering and mixing of Epoxies, Polyurethanes and Silicones

• We specialise in metering and mixing solutions for industries in which the production process involves potting, bonding, sealing, tooling or RIM. Our systems have two defining characteristics: They are easy to handle and ensure a high performance.

• Which solution is the best for your application? Different METER MIX® systems use different techniques for their operation. Our piston pump metering systems are used in shot dispensing applications. They control the volumetric mix ratio precisely, while incorporating single-acting adjustable shot volume metering. For continuous dispensing, the METER MIX® gear pump metering systems are the preferred solution. They offer precise, programmable ratio metering and constant flow dispensing. Machines from METER Mexican process a broad spectrum of material viscosities in various types of application. All machines are available as benchtop or floor-standing versions.


EPOXY RESIN DISPENSING MACHINE

• A standard epoxy resin dispensing machine has ratio capability over the range of 100:10 to 100:100. This ratio can be easily changed just by replacing the old cylinders. It is capable of dispensing materials having capacity from 5 grams to 70 grams over a cycle. It also comes with an automatic actuation feature for external dispensing valve along with static mixing. Including a provision made for dynamic mixing of two components with an electrical actuator.

• System is provided with the facility of rapid priming along with compatibility with materials like water to paste (Low viscous to highly viscous materials) Standard reservoirs are available for material storage. Reservoirs can be customized as per customer requirements. The operating conditions are 415 VACS (All internal circuits with 24 V) & pneumatic pressure of 5-7 kg/cm2 for all pneumatic components.


Features

  • Positive displacement with fix metering unit.
  • Adaptable to wind range of external fluid reservoir.
  • Volumetric short control, Cycle status indication.
  • Mixing ratio (Fixed ratio): As per material specifications.
  • Low voltage, electronically controlled pneumatic operation.
  • Fully interlocked microprocessor
  • -controlled operation.
  • Mixing head design to homogeneously mix & dispensed the two components.
  • Automatic two-way positive dispensing flow directional valves for maintaining accurate ratio.
  • Fixed ratios available over a 1:1 to 100:10 over range provide precise ratio control – ratios can be changed with interchangeable cylinders.
  • Standard 4 position field adjustable volume allows each of 4 different size shots to be dispensed with ±2% repeatability.
  • Built in external valve interface allows simple operation of remote valving (any type weather 2 way)
  • Full Volume purge/prime system allow purging or priming without disturbing priest volumes.

Specifications

  • Ratio Variation from 100:10 to 100:100.
  • Tank Size: Standard & Custom as per requirement.
  • Shot Size: 7 grams to 70 grams & 0.5 to 5 grams.
  • Flow Rate
  • Variable with shot size.
  • Weight: 800 kg 9Approx).
  • Machine Size: 1500mm X 1500 mm X 1500 mm (L x W x H)

Application

  • Bonding, sealing, insulating, foaming and coating, casting & under vacuum potting.
  • Whether it is automotive electronics, electrical, filter, medical or other industries uses.
  • Heat sinks, PCBs, battery systems in hybrid & electrical vehicals, engine manufacturing, power electronics, household appliances, entertainment and electronics (smartphones and tables.
  • Solar panel, wind mills etc.

SINGLE HEAD WITH ROTARY TABLE DISPENSING MACHINE

Features

  • Positive displacement with fix metering unit.
  • Adaptable to wind range of external fluid reservoir.
  • Volumetric short control, Cycle status indication.
  • Mixing ratio (Fixed ratio): As per material specifications.
  • Low voltage, electronically controlled pneumatic operation.
  • Fully interlocked microprocessor
  • -controlled operation.
  • Mixing head design to homogeneously mix & dispensed the two components.
  • Automatic two-way positive dispensing flow directional valves for maintaining accurate ratio.
  • Fixed ratios available over a 1:1 to 100:10 over range provide precise ratio control – ratios can be changed with interchangeable cylinders.
  • Standard 4 position field adjustable volume allows each of 4 different size shots to be dispensed with ±2% repeatability.
  • Built in external valve interface allows simple operation of remote valving (any type weather 2 way)
  • Full Volume purge/prime system allow purging or priming without disturbing priest volumes.

Specifications

  • Ratio Variation from 100:10 to 100:100.
  • Tank Size: Standard & Custom as per requirement.
  • Shot Size: 7 grams to 70 grams & 0.5 to 5 grams.
  • Flow Rate
  • Variable with shot size.
  • Weight: 800 kg 9Approx).
  • Machine Size: 1500mm X 1500 mm X 1500 mm (L x W x H)

Application

  • Bonding, sealing, insulating, foaming and coating, casting & under vacuum potting.
  • Whether it is automotive electronics, electrical, filter, medical or other industries uses.
  • Heat sinks, PCBs, battery systems in hybrid & electrical vehicals, engine manufacturing, power electronics, household appliances, entertainment and electronics (smartphones and tables.)
  • Solar panel, wind mills etc.

DOUBLE HEAD WITH ROTARY TABLE DISPENSING MACHINE


Features

  • Positive displacement with fix metering unit.
  • Adaptable to wind range of external fluid reservoir.
  • Volumetric short control, Cycle status indication.
  • Mixing ratio (Fixed ratio): As per material specifications.
  • Low voltage, electronically controlled pneumatic operation.
  • Fully interlocked microprocessor
  • -controlled operation.
  • Mixing head design to homogeneously mix & dispensed the two components.
  • Automatic two-way positive dispensing flow directional valves for maintaining accurate ratio.
  • Fixed ratios available over a 1:1 to 100:10 over range provide precise ratio control – ratios can be changed with interchangeable cylinders.
  • Standard 4 position field adjustable volume allows each of 4 different size shots to be dispensed with ±2% repeatability.
  • Built in external valve interface allows simple operation of remote valving (any type weather 2 way)
  • Full Volume purge/prime system allow purging or priming without disturbing preset volumes.

Specifications

  • Ratio Variation from 100:10 to 100:100.
  • Tank Size: Standard & Custom as per requirement.
  • Shot Size: 7 grams to 70 grams & 0.5 to 5 grams.
  • Flow Rate
  • Variable with shot size.
  • Weight: 800 kg 9Approx).
  • Machine Size: 1700mm X 1700 mm X 1700 mm (L x W x H)

Application

  • Bonding, sealing, insulating, foaming and coating, casting & under vacuum potting.
  • Whether it is automotive electronics, electrical, filter, medical or other industries uses.
  • Heat sinks, PCBs, battery systems in hybrid & electrical vehicals, engine manufacturing, power electronics, household appliances, entertainment and electronics (smartphones and tables.)
  • Solar panel, wind mills etc.

SINGLE HEAD WITH X- Y TABLE DISPENSING MACHINE


Features

  • Positive displacement with fix ratio metering unit.
  • Automatic two-way positive dispensing flow directional valves for maintaining accurate ratio.
  • Mixing ratio (fixed ratio: Customer Required (as per material specification)
  • Mixing head design t homogeneously mix & dispense the two components.
  • Volumetric shot Control.
  • Adaptable to wide range of external fluid reservoir (1 kg to 100 kg)
  • Fully interlocked microprocessor-controlled operation.
  • Fixed ratios available over a 100:10 to 100:100 over range provide precise ratio control – ratio can be changed with interchangeable cylinders.
  • Standard $ position field adjustable volume allows each of 4 different size shots to be dispensed with ±2% repeatability.
  • Remove the back flow of liquids by stable equipment’s to prevent resin and hardener from back- flowing in each line.
  • Built in external valve interface allows simple operation of remote valving (any type weather 2 way).
  • Full Volume purge\prime system allow purging or priming without disturbing pre-set volumes.

Specifications

  • Ratio Variation from 100:10 to 100:100.
  • Tank Size: Standard & Custom as per requirement.
  • Shot Size: 7 grams to 150 grams & 0.5 to 5 grams.
  • Flow Rate
  • Variable with shot size.
  • Weight: 800 kg 9Approx).
  • Machine Size: 1500mm X 1500 mm X 1500 mm (L x W x H)

Application

  • Bonding, sealing, insulating, foaming and coating, casting & under vacuum potting.
  • Heat sinks, PCBs, battery systems in hybrid & electrical vehicles, engine manufacturing, power electronics, household appliances, entertainment and electronics (smartphones and tables.)
  • Whether it is automotive electronics, electrical, filter, medical or other industries uses.
  • Solar panel, wind mills etc.

TWO HEAD WITHX- Y TABLE DISPENSING MACHINE


Features

  • Positive displacement with fix ratio metering unit.
  • Automatic two-way positive dispensing flow directional valves for maintaining accurate ratio.
  • Mixing ratio (fixed ratio: Customer Required (as per material specification)
  • Mixing head design t homogeneously mix & dispense the two components.
  • Volumetric shot Control.
  • Adaptable to wide range of external fluid reservoir (1 kg to 100 kg)
  • Fully interlocked microprocessor-controlled operation.
  • Fixed ratios available over a 100:10 to 100:100 over range provide precise ratio control – ratio can be changed with interchangeable cylinders.
  • Standard $ position field adjustable volume allows each of 4 different size shots to be dispensed with ±2% repeatability.
  • Remove the back flow of liquids by stable equipment’s to prevent resin and hardener from back- flowing in each line.
  • Built in external valve interface allows simple operation of remote valving (any type weather 2 way).
  • Full Volume purge\prime system allow purging or priming without disturbing pre-set volumes.

Specifications

  • Ratio Variation from 100:10 to 100:100.
  • Tank Size: Standard & Custom as per requirement.
  • Shot Size: 7 grams to 150 grams & 0.5 to 5 grams.
  • Flow Rate
  • Variable with shot size.
  • Weight: 800 kg 9Approx).
  • Machine Size: 1500mm X 1500 mm X 1500 mm (L x W x H)

Application

  • Bonding, sealing, insulating, foaming and coating, casting & under vacuum potting.
  • Heat sinks, PCBs, battery systems in hybrid & electrical vehicles, engine manufacturing, power electronics, household appliances, entertainment and electronics (smartphones and tables.)
  • Whether it is automotive electronics, electrical, filter, medical or other industries uses.
  • Solar panel, wind mills etc.

FOUR HEAD WITH X-Y TABLE EPOXY DISPENSING MACHINE

Features

  • Positive displacement with fix metering unit.
  • Adaptable to wind range of external fluid reservoir.
  • Volumetric short control, Cycle status indication.
  • Mixing ratio (Fixed ratio): As per material specifications.
  • Low voltage, electronically controlled pneumatic operation.
  • Fully interlocked microprocessor
  • Controlled Operation.
  • Mixing head design to homogeneously mix & dispensed the two components.
  • Automatic two-way positive dispensing flow directional valves for maintaining accurate ratio.
  • Fixed ratios available over a 1:1 to 100:10 over range provide precise ratio control – ratios can be changed with interchangeable cylinders.
  • Standard 4 position field adjustable volume allows each of 4 different size shots to be dispensed with ±2% repeatability.
  • Built in external valve interface allows simple operation of remote valving (any type weather 2 way)
  • Full Volume purge/prime system allow purging or priming without disturbing preset volumes.

Specifications

  • Ratio Variation from 100:10 to 100:100.
  • Tank Size: Standard & Custom as per requirement.
  • Shot Size: 7 grams to 70 grams & 0.5 to 5 grams.
  • Flow Rate
  • Variable with shot size.
  • Weight: 800 kg 9Approx).
  • Machine Size: 5000mm X 2000 mm X 2000 mm (L x W x H)


Application

  • Bonding, sealing, insulating, foaming and coating, casting & under vacuum potting.
  • Whether it is automotive electronics, electrical, filter, medical or other industries uses.
  • Heat sinks, PCBs, battery systems in hybrid & electrical vehicles, engine manufacturing, power electronics, household appliances, entertainment and electronics (smartphones and tables.)
  • Solar panel, wind mills etc.

SINGLE PISTON & DOUBLE PISTON SUCK BACK VALVE